Aseptic Design
Integrated planning and engineering for aseptic filling, sterile product handling, hygienic layouts, controlled environments, clean utilities, and documentation aligned with food safety and production goals.
Design aseptic food and beverage facilities with integrated architecture, process engineering, controls, sanitary design, and regulatory insight. Hixson helps manufacturers translate complex aseptic filling, thermal processing, CIP, hygienic zoning, utilities, and packaging requirements into buildable facilities that support food safety, production efficiency, future expansion, and confident commissioning across North American operations.

Integrated aseptic facility design services spanning process, packaging, utilities, controls, sanitation, and regulatory coordination.
Integrated planning and engineering for aseptic filling, sterile product handling, hygienic layouts, controlled environments, clean utilities, and documentation aligned with food safety and production goals.
Process engineering for aseptic filling, bottling, canning, pouch, bag-in-box, line balancing, equipment selection, packaging integration, controls, and downstream secondary packaging systems.
Engineering for HTST, UHT, retort, batch and continuous cooking, heat exchangers, utility integration, controls, and time-temperature compliance documentation for food and beverage processes.
CIP skid sizing, chemical storage, spray device specification, sanitation drainage, steam or hot water integration, cycle development, automation coordination, and validation-ready cleaning documentation.
Facility design using hygienic zoning, raw/RTE segregation, allergen control, cleanable finishes, sanitary piping, slope-to-drain floor design, and HACCP-supportive coordination.
Process flow diagrams, P&IDs, equipment layouts, utility requirements, HAZOP reviews, procurement support, FAT/SAT, startup, and commissioning for complex manufacturing operations.

Hixson helps define business goals, product requirements, packaging formats, capacity targets, and regulatory drivers before design begins. This early alignment clarifies aseptic processing needs, utility implications, food safety expectations, and future expansion priorities.
Manufacturers rely on Hixson for complex food, beverage, science, technology, and workplace facility projects.
Hixson brings specialized technical depth to complex aseptic manufacturing environments.
Hixson coordinates 20 in-house disciplines to align process, building, utilities, and controls decisions.
More than 75 years of specialized facility experience supports complex food and beverage manufacturing decisions.
Aseptic, sanitary, CIP, thermal processing, and packaging knowledge helps reduce contamination and compliance risk.
Project management, estimating, and construction administration create continuity from planning through commissioning and startup.
Experienced leaders across process, controls, architecture, and engineering.

Manager, Plumbing Systems & Fire Protection Engineering
John oversees the department responsible for the design and engineering of plumbing systems and fire protection engineering for a variety of project types, including new construction, building utility upgrades, utility capacity analyses, and process line additions. John and his team work with a range of systems, including domestic water, process water, hot water production, direct contact water heaters, high pressure/rinse water, compressed air, natural gas, sanitary drainage, process drainage, central sanitation systems, fire pumps, and fire sprinkler systems.

Manager, Controls & Automation Engineering
As the Manager of Hixson's Controls & Automation department, Craig guides the team responsible for designing, implementing, and commissioning advanced control systems and automation solutions. His responsibilities include overseeing the development of automation strategies that streamline manufacturing processes, enhance operational efficiency, and ensure seamless integration of new and existing systems.

Manager, Process Engineering
Warren leads the team providing processing design services, process optimization studies, and process commissioning and FAT, SAT, and IQ activities. He advises on waste, energy, and GHG emissions reductions, and conducts safety and dust evaluations, including PSM/HAZOP. His expertise spans all food and beverage sectors including fluid, dried and cultured dairy products, processed meat, flavors, and prepared foods. Warren is also on the IDFA Food Safety Committee and actively participates in the 3A, SSI steering committee, and work groups.

Manager, Civil Engineering
In his role as Manager of Civil Engineering, Steve leads the team responsible for the planning, design, and engineering of roads, stormwater hydraulics and modeling, and onsite utilities. On project work, Steve is responsible for civil site project design, specifications, technical design, and project coordination with the client, government regulatory bodies, outside consultants, and contractors. As a senior staff member with our firm, Steve also serves as a mentor to newer associates.

Vice President & Director, Project Management Services
Chris, a Hixson officer and member of the Board of Directors, oversees Hixson’s Project Management, Cost Estimating, and Construction Administration departments. Chris also serves in a project management role, leading teams consisting of representatives from the client, Hixson, contractors, and vendors to effective project completion. Chris assumes overall responsibility for development of project delivery strategies, coordination of all Hixson disciplines, and facilitating effective communication and management to focus resources on delivering high-quality projects on time and within budget.

Manager, Mechanical Engineering
Dave brings more than three decades of experience to his role as the Manager of Hixson’s Mechanical Engineering Department. His work has included the design and project management of new facilities, as well as modification of existing facilities for high technology and food processing industries. At a corporate level, Dave is a member of Hixson’s Dairy and Beverage Industry team, which works to continuously improve the value Hixson offers to the dairy industry through development of our knowledge base, services and capabilities.

Manager, Electrical Engineering
Kyle serves as the Manager of Hixson’s Electrical Engineering department. In this role, he oversees the team responsible for the creation and delivery of electrical designs. This includes the design of high, medium, and low voltage power distribution, lighting, telecommunications, and fire alarm systems. Kyle brings more than 15 years of experience in electrical consulting and design to his role. Areas in which Kyle specializes include electrically hazardous area classification, high- and medium-voltage power distribution, protective relaying, arc flash studies, harmonics analysis, cogeneration design, emergency systems design, and complex laboratory designs.

Senior Vice President, and Director, Mechanical & Electrical Engineering
Scott, an officer of the firm, leads the teams responsible for mechanical and electrical project tasks and design, specifications, technical content, consultation during equipment selection and installation and systems start-up assistance. In addition, Scott also serves as the Quality Assurance Manager, overseeing the firm’s commitment to quality. Over Scott’s more than three decades of experience, he has worked on greenfield, brownfield, and renovation projects for food & beverage plants in all sectors, labs, pharma & biotech facilities, and workplace projects.

Manager, Manufacturing Engineering
In his role as Manager of Hixson’s Manufacturing Engineering department, Scott leads the team responsible for project consulting and coordination between client, vendor, and internal disciplines within Hixson for overall manufacturing processes, functionality, equipment, and layouts. These team members develop process flow diagrams, equipment lists, and preliminary utility requirements, as well as develop equipment layouts that range from high level master planning to detailed construction documents. In addition to this role, Scott is a member of Hixson’s Meat Industry advisory team, focusing on technologies related to the meat and plant protein industry.

Director of Architecture
Derek is the Director of Hixson’s Architecture department. In this role, Derek leads the teams who design projects for our Food & Beverage, Pharma & Biotech, Laboratory, and Workplace clients. Previously, Derek served as the Manager of Hixson’s Process Layout department, where he directed the team that plays a critical coordination role in the overall development of process models and the 3D equipment model management process. Prior to these management roles, Derek, who began his career with Hixson in 2008, served as a Project Architect.
An aseptic processing facility is designed to commercially sterilize product and packaging separately, then bring them together in a controlled sterile environment. For food and beverage manufacturing, this may involve UHT or other thermal processing, sterile tanks, aseptic fillers, hygienic utilities, controlled airflows, validated cleaning systems, and layouts that protect product integrity from processing through packaging.
Connect with Hixson to discuss your aseptic processing goals.
Hixson supports food and beverage manufacturers with facility planning and design services throughout North America.
North America
Service Area
1948
Founded
4.5★
Rating
Ask how our integrated teams can support your facility location.
Recognition for workplace culture and associate engagement.
Ranked No. 178 among emerging design leaders.
Recognized by leading food and beverage publications.
Tell us about your product, process, capacity goals, and facility needs. Hixson will help define the right next step for planning, design, engineering, or project delivery support.
For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.
For immediate assistance, feel free to give us a direct call at +1 513-241-1230. You can also send us a quick email at info@hixson-inc.com.